In many real-life scenarios, system failure depends on dynamic stress-strength interference, where strength degrades and stress accumulates concurrently over time. In this paper, we consider the problem of finding an optimal replacement strategy that balances the cost of replacement with the cost of failure and results in a minimum expected cost per unit time under cumulative damage model with strength degradation. The existing recommendations are applicable only under restricted distributional assumptions and/or with fixed strength. As theoretical evaluation of the expected cost per unit time turns out to be very complicated, a simulation-based algorithm is proposed to evaluate the expected cost rate and find the optimal replacement strategy. The proposed method is easy to implement having wider domain of application. For illustration, the proposed method is applied to real case studies on mailbox and cell-phone battery experiments.
