Plan view pattern control (PVPC) is a highly effective means to improve the rectangularization of products and increase the yield of plate mills. By optimizing the parameters of PVPC, the effect of PVPC can be further improved. In this paper, a digital model for predicting and controlling crop patterns of plates is proposed based on the radial basis function (RBF) neural network optimized by the dung beetle optimizer (DBO) algorithm. Machine vision technology is used to obtain a digital description of the crop pattern of the rolled plates. An automatic threshold adjustment algorithm is proposed for the image processing of plate pattern photos during the rolling process. The error between the pattern data calculated through machine vision technology and the measured pattern data does not exceed 3 mm. The spread parameters of the RBF are optimized using DBO, and the digital model structure is established. The goodness of fit (R2) and the mean absolute error (MAE) are used as evaluation indicators. The results show that the digital model established based on DBO-RBF has good predictive and control performance, realizing intelligent prediction of the crop pattern of plates and the parameter optimization of PVPC. In practical applications, the crop cutting loss area of irregular deformation at the end of the plate can be reduced by 31%.
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