Borehole drilling is required if floor heave in underground mines is to be controlled using bolts through the floor. How well the bolt is anchored depends, in part, on the borehole’s quality. A major factor that can reduce borehole quality is the difficulty of discharging rock fragments from a small-diameter borehole drilled at a downward angle. Therefore, a fuller understanding of the sizes of the rock fragments will aid attempts to achieve smooth fragment discharge. In this study, drilling experiments in the laboratory and SEM imaging were carried out to determine the size and shape of the fragments generated when drilling boreholes in three sedimentary rocks typically found in roadway floors. The results show that the size distribution of the rock fragments conformed to the three-parameter generalized extreme value distribution. The mean fragment size increased with rock density and the mean size of the fragments larger than 1.5 mm increased with the rock’s uniaxial compressive strength. The fractal dimension of the cracks in the fragments was lower for high-density rocks and the mean fragment size was larger for rocks whose cracks had a lower fractal dimension. When a drill rod drills through very dense or high-strength rock, the mean size of the fragments will increase and the discharge power should be increased to prevent fragment discharge blockages. This paper may provide a theoretical basis and a data reference for discharge power settings and discharge channel optimization.
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